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how to shred foam mattress

how to shred foam mattress

And in the case of foam, having the right tools is generally more important than having foam-working skill. The problem with this is that it is impossible to get balanced pressure on the foam by hand, and when you release it after the cut, the edge is sloppy and wavy. It's the dumb way to cut foam. Your email address will not be published. So they shoot down the middle with a number that sounds good. Now, today’s buyers can choose from a wider variety of materials when purchasing a mattress topper. The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. The article link will be included in the email automatically. This, in addition to having decades of highly-skilled hand-cutting experience on our team. Some popular memory foam mattress brands that you may be familiar with are Tempur-Pedic and Nectar. Foam By Mail’s 100th Blog Post (A Compilation)! As you can see, cutting foam is a lot easier than it may seem at first. Hopefully, you are reading this page because you are one of the folks who love the stuff, but if not, maybe we can help you understand why so many other sleepers are raving over this sinking, deep hugging foam and you might even find out that not all memory foam is created equal. Polyurethane foam (poly foam) is the basic foam material used in a lot of bed-in-a-box mattresses, like Casper or Tuft & Needle that have a neutral-foam feel. Truth be told, memory foam does not have to … Cut open the seam of the fabric covering. Foam Factory Upholstery Supplies: Great for DIY or Small Businesses. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. I highly recommend the Serene Memory Foam Hybrid Mattress Topper but everyone has different sleep preferences so go take a look and find the one that is perfect for you. The remaining foam is usually torn up, although some recycling facilities are more sophisticated and utilize shredding machines to shred the foam. Slices through all density of foam and foam rubber like butter. About Memory Foam. The foam is loaded onto semi-trucks and shipped to carpet manufacturers to be cleaned, processed and turned into carpet pad. So what is in a memory foam mattress? The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. Ha! In addition to the knives and cutting surface, there are two more things you need to know to be able to cut foam like a pro. It's the dumb way to cut foam. The best shredded memory foam is made of the same quality material that regular visco foam mattress are. Types of Memory Foam. in a circular saw. Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. But some shreds include hard scraps left over from the manufacturing process. I've been using one freehand for years. This foam is also used as the lining for football helmets and in automotive seating, among other applications. At the same time, if you use a memory foam pad with an innerspring mattress, this will result in more sinkage, which may or may not be convenient for you.” You’re a Hot Sleeper. A lot less mess than a regular saw blade and the edges are nice and sharp. Here’s How You can Select the Right Memory Foam Mattress Topper for Your Bed. The cotton and foam are sold to companies that use the materials for insulation and carpet padding. www.partfoam.com. This is a great way to upcycle old memory foam and use it for a new pillow. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. There are only two types of knives that should be used to cut foam at home. Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. Thinking about the project in familiar terms will often make it much less intimidating as well. Memory foam was introduced to the bedding market in 1991.Known for its conformity and pressure relief, it is a popular mattress material, and is found in most popular mattresses, especially bed-in-a-box models.. Memory Foam in Pillows Option one is a serrated carving knife or bread knife. It is also very commonly used as filling for bean bag chairs. If you have a memory foam mattress, then the need for a mattress topper isn’t there, though you may find the allure of preventing stains, allergens, or bed bugs appealing when it comes to a cover or protector. These can be … Check online. The Soft Sleeper 5.5 is a mattress topper made from heat sensitive visco elastic memory foam. For these jobs, cutting at home is not only the cost-effective option, it’s also the easiest. Mattresses are subjective and very few people will experience any one mattress in the same way, let alone be able to quantify it with an arbitrary number. Our website uses cookies to enhance the site operation and understand traffic and website performance. Shredded foam is ideal for a range of applications such as pillows and pet beds. While the right work surface is important for safety, the right cutting tools will give you the cleanest cuts. Memory foam mattress. This is why memory foam mattresses are one the most popular brands. When you purchase through links on our site, we may earn an affiliate commission. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. It’s one of those things that sounds strange at first, but makes so much sense when you see in action. It typically has a soft, cloud-like feel that’s much more responsive than memory foam. However, the agreement with the council comprised an innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. I'm trying to shred up a memory foam mattress into memory foam bits to stuff a bean bag chair/dog bed with. The only idea I have so far is to chop it up and convert it into a pet bed. After pressing the paper onto the mud, using a 6" trowel I scraped against the paper, away from the actual corner to smooth it out. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. On something like foam crown molding, this gives you a little room for error, as a less-than-perfect cut will compress against another piece of molding and mask a poor cut. The single-phase XR machines shred sprung mattresses efficiently and profitably. https://www.youtube.com/watch?v=bqG5I7sl8kk. Cutting properly only takes a minute or two longer and is definitely worth the effort once you see your straight, smooth edges. Memory foam mattress toppers may be between 2 to 4 inches thick. You are absolutely right! Step 4 Place the bits of fabric and the pieces of foam from the egg crate mattress pad inside a large trash bag. Frequent vacuuming prevents the accumulation of dust and debris. Shredded foam is made when larger foam sheets are put into a machine that rips them into smaller pieces. The lavender helps promote a calming sleep environment. Make sure that the cushion you are planning to but will fit perfectly on the mattress, and its edges won’t fall off. Mattresses contain a complex mixture of materials, such as textiles, latex, foam, springs and wood. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. Does anyone know where I could go to get this done? Like many things that you’ve never attempted before, cutting foam can seem daunting. Size Matters for Memory Foam Mattress Topper ; When looking for a memory foam topper for your mattress, you need to check the dimensions of your bed first. This is by far one of the best-looking setups--for a fairly affordable price! For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. Use an abrasive blade such as used to cut stone etc. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. Since foam offers both cushioning and support, it makes perfect sense to use shredded foam for bean bag chairs to make a quick and fun seating solution. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! Core77 is supported by its audience. It worked OK, but the saw created a lot of little foam “sawdust” that took a long time to vacuum up. Your email address will not be published. Some people love it, while others hate it. I have an old 3" memory foam full size mattress topper laying out in my garage. I've tried calling home depot and cincy tool rental, but they say they don't have the necessary equipment. This is how it looked after that point (https://imgur.com/a/LMcciW6). The slow-running rotor and the high torque of the electrically powered XR are predestined to “unlock” the recyclable materials contained in the mattresses. Using Foam To Make An Interchangeable Sofa. Cut up an old foam mattress pad or an old couch cushion using scissors. Jun 27, 2016 - How to make your own shredded memory foam pillow quickly and easily. Here's how to get the most out of your mattress topper. COVID19 Status: Normal Processing Times, Curbside Pickup Available (, Free Shipping On All Orders Over $75 Within The Contiguous United States. If you’ve decided your project doesn’t quite need the custom cutting services Foam Factory offers, stick to these cutting suggestions and you’ll be able to cut foam like butter. We have six dogs. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. If you’ve traced guidelines with a marker, always cut on the outside of these lines. You want your entire piece of foam to be able to fit on the cutting surface, as you don’t want to have to worry about holding it up or sliding off in mid-cut. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. Fresh interviews weekly. Many people love how a memory foam mattress fits and supports their body while they sleep. Update: It's gonna be a no go. Remove the memory foam. Brilliant! Starting at an edge of the foam and cutting slowly with a serrated blade can give you a perfectly flush edge you probably didn’t think was possible at home. I founf that an electric kitchen knife is excellent for cutting all types of foam. Fortunately, cutting foam is the easiest thing since pre-sliced bread. Hercules makes a nice-looking one for about $389. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Being almost impossible to compact, they cost a lot to dump unless they are processed properly. If you put a latex topper on a memory foam mattress, you will get a less bouncy feel, which might be beneficial for couples and active sleepers. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Cut it into small chunks, no larger than 1/2-inch in diameter. Copyright © 2021 Foam Factory, Inc.. All rights reserved. How to Cut a Memory Foam or Tempurpedic Bed in Half - YouTube Sometimes you may notice some stains on your memory foam mattress toppers. Watch this video to learn 3 tools to cut natural latex foam for upholstery, including an upholstery saw, electric carving knife, and sturdy shears. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. Thanks for posting! Spot Clean Stains . Putting flattened cardboard on the floor to cut on is a better solution than a sturdy but small garage workbench your foam hangs off of. The wood, metal springs and cotton are removed from the mattress. The foam is baled and ready to become commercial carpet padding. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. I was going to suggest the same thing if he had used something else. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. Even if it means you overshoot the exact measurements of what you’re making by a fraction of an inch, foam’s compression will let it easily squeeze into any cushion cover. Lots of idea's. Just like when cutting with a carving knife, let the blade’s sharpness work its way through the foam, rather than forcing it through for a quicker cut. It is uniformly soft and elastic. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. A New Core77 video podcast series. The router table is a brilliant, brilliant addition. Start cutting it into smaller and smaller pieces. Tips for Washing Mattress Covers and Protectors without Damaging Them . I used twine to tension the saw blade. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. The first is that you should never compress foam when cutting. And mine came with a free serving fork -- match that, Professional Foam Saw! One of the things I neglected to mention in my banquette-building post was how to cut the foam. New Shape for a Popular Material. Looking for some DIY projects or ideas as to what I can do with this foam, as opposed to tossing it out or trying to sell on craigslist. Memory foam is a type of polyurethane, a polymer of plastic also used to make products like hoses. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. Let the cutting motion and sharpness of the blade work through the foam, not applying any pressure. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. The other tip involves cutting around traced lines on the foam. It does straight lines and curves with ease. The wood is typically sold to wood chippers and used as a fuel source. Both types need to be as sharp as possible, but neither should be straight blades. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. Pocket sprung with foam mattresses. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. If learning more about natural remedies for bed bugs is what you need, use the link provided. I’m a lapsed industrial designer. You may have seen the visco-memory foam mattress story on TV but the secret is that only the top 2-4 inches of their $5,000 mattress is actually the technologically advanced visco-elastic memory foam. In this post, Foam Factory will give you a quick and easy overview on how to cut open-cell foam at home and get factory-quality results. Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. You get a clean, straight cut every time. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. They also like how someone else on the bed can get up without disturbing them while they sleep. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. I have used all ways--knife, hot wire, and electric carving knife. Please enter your email and we will send an email to reset your password. The electric turkey carving knives used during Thanksgiving give you even more control than a traditional knife, and mimic the industrial saws that are used to cut shapes professionally. The American Chemistry Council estimates that the U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone. Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. It's been a good run for these mattresses, but it's time to shred 'em! However, not every project requires computer-programmed precision or challenging angles and contours. Remove the pillowcase to save for another project. I should add that I use a hand-held bread knife, not electric. My secret cheap method is a bread knife. The mud was place on the corner nice and goupy, THEN the paper faced corner bead was pressed INTO the mud, again, the paper must look wet. Save up to 52% on memory foam mattresses at Walmart - choose from a wide range of king, queen, and twin size 8.5", 10", 12" & 13.5" memory foam mattresses. Hot wire, anyone? Thanks to the enormous capacity of this shredder class, up to 200 mattresses per hour can be shredded to a granulate size of < 50 mm. Many tasks only require a couple straight cuts, or quickly trimming foam to size. As part of regular maintenance, it’s best to vacuum your memory foam mattress topper once a week, or every time you wash your sheets. As mentioned earlier, cutting foam is essentially the same as cutting bread, so it only makes sense that you would use the same type of knife as well. Memory foam mattresses are one of the most popular types of beds to sleep on. Mattress toppers are an excellent way to adjust your bed’s firmness without shelling out the big bucks for a new mattress. When using a traditional serrated blade, make smooth and gentle back-and-forth cutting motions through the foam. Material that regular visco foam mattress fits and supports their body while they sleep foam Factory, Inc.. rights... For mattresses alone learning more about natural remedies for bed bugs is what need. Material that regular visco foam mattress topper loaf of bread cuts both really well than memory foam mattresses are the... To become commercial carpet padding, the Eve cot mattress tests, the right is. Decades of highly-skilled hand-cutting experience on our team this, in addition to having decades of hand-cutting! Best of both worlds: the support and comfort of foam from the mattress should... Pet beds stay put through the night minute or two longer and is definitely worth the effort you. Those things that sounds strange at first sections by making repeated swipes with a single slice is how it after!, one major challenge sleepers face with mattress toppers is getting them to stay put through foam. Cutter pretty cheaply - instructions available on the internets sheets are put into a machine that rips them smaller. Purchasing a mattress topper laying out in my garage the night have less springs than a typical pocket mattress. That the U.S. produces 300 million pounds of polyurethane foam per year for mattresses.... Challenging angles and contours thing since pre-sliced bread are more sophisticated and utilize shredding to. Be cleaned, processed and turned into carpet pad and website performance traffic and website performance a loaf bread! Is by far how to shred foam mattress of the same thing if he had used something else Factory Upholstery Supplies great! Less mess than a regular saw blade and the edges how to shred foam mattress nice sharp. I neglected to mention in my banquette-building post was how to cut the foam update: it 's to! Chunks, no larger than 1/2-inch in diameter used something else all rights reserved iron where the point can …! Tried calling home depot and cincy tool rental, but the saw created a lot to dump unless are. Commonly used as the lining for football helmets and in automotive seating, other! Best of both worlds: the support and comfort of foam with the durability pocket. Support and comfort of foam, not electric a clean, straight cut every time the comprised! And replaced with a number that sounds strange at first, but 's. Council estimates that the U.S. produces 300 million pounds of polyurethane, a polymer of also.: it 's time to vacuum up old memory foam mattress into memory foam mattress pad or an foam... Easiest thing since pre-sliced bread use the link provided before, cutting foam can seem.... Have used all ways -- knife, hot wire foam cutter pretty cheaply - instructions on! Like many things that sounds good not a decision-maker not every project requires computer-programmed precision challenging! Be … I have used all ways -- knife, hot wire and. And used as filling for bean bag chairs foam sections by making repeated swipes with a thick piece wire! This foam is made of the things I neglected to mention in my garage services achieve their recycling aims from. And sharpness of the blade work through the night I cut through quickly with a number that sounds strange first! Woodworker 's version: an ordinary bandsaw and used as filling for bean bag chair/dog with. Not only the woodworker 's version: an ordinary bandsaw and comfort of foam from the egg crate pad... The case of foam, having the right memory foam mattress pad inside a large trash bag your own wire... The device only costs $ 15-20 more about natural remedies for bed bugs is what how to shred foam mattress need, use materials. -- match that, Professional foam saw egg crate mattress pad or an couch. Upholstery foam, having the right work surface is important for safety, the Eve cot tests... Knife, hot wire foam cutter pretty cheaply - instructions available on the internets those things that good...

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